Tire Recycling Production Line
Advanced Recycling Technology
Full Automatic Waste Tire Recycling Production Line
Turn Scrap Tires into Valuable Resources – Rubber Powder, Granules, TDF. Achieve 99.8% recycling efficiency with zero secondary pollution and maximum ROI.
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99.8%
Recycling Rate
24/7
Continuous Operation
0%
Secondary Pollution
See Our Complete Production Line in Action
Watch how our automated system transforms waste tires into valuable rubber powder with 99.8% efficiency
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Challenges in Waste Tire Management
Environmental Regulations
Stricter environmental laws require proper disposal of waste tires to prevent soil and water contamination.
High Processing Costs
Traditional disposal methods are expensive and don’t recover valuable materials from waste tires.
Storage & Space Issues
Accumulating waste tires consume valuable space and create fire hazards in storage facilities.
Our Complete Solution
100% Automated Processing
Fully automatic production line reduces labor costs and ensures consistent high-quality output.
Energy Efficient Design
Advanced technology minimizes power consumption while maximizing throughput and profitability.
High-Value End Products
Convert waste into profitable rubber powder, steel wire, and TDF with multiple revenue streams.
Complete Process
Tire Recycling Process Flow
Our comprehensive 5-step process transforms waste tires into valuable materials with maximum efficiency and zero environmental impact.
Production Line Flow
1
Tire Pre-processing (Debeading)
Waste tires are fed into the debeading machine to remove steel beads and prepare them for the shredding process. This crucial first step ensures optimal processing efficiency.
Tire Debeader Conveyor System Auto Feeding
2
Primary Shredding
Double shaft shredder breaks down whole tires into smaller chips (50-100mm). Heavy-duty cutting blades ensure efficient processing of all tire types including truck tires.
Double Shaft Shredder Hardened Blades High Torque
3
Steel Wire Separation
Powerful magnetic separators extract steel wire with 99.8% purity. The clean steel wire is collected separately as a valuable byproduct for steel recycling.
Magnetic Separator 99.8% Purity Auto Collection
4
Fine Grinding & Pulverizing
Rubber granulator and pulverizer reduce tire chips to fine rubber powder (10-100 mesh). Adjustable settings allow production of different particle sizes for various applications.
Rubber Granulator Pulverizer Variable Mesh
5
Final Screening & Separation
Vibrating screens and air classifiers separate rubber powder by particle size and remove any remaining fiber. Final products are automatically packaged and ready for shipment.
Vibrating Screen Air Classifier Auto Packaging
Valuable End Products
High-Quality Materials for Multiple Industries
Rubber Powder
10-50 mesh fine powder
- • Sports flooring
- • Playground surfaces
- • Rubber mats
- • Molded products
Rubber Granules
1-6mm particles
- • Modified asphalt
- • Running tracks
- • Artificial turf infill
- • Construction materials
Steel Wire
99.8% purity
- • Steel recycling
- • Construction rebar
- • Wire products
- • Scrap metal trade
TDF (Tire Derived Fuel)
High calorific value
- • Cement kilns
- • Power plants
- • Industrial boilers
- • Alternative fuel
Revenue Breakdown per Ton of Processed Tires
Multiple revenue streams maximize your return on investment
65%
Rubber Products
$180-220
15%
Steel Wire
$45-65
15%
Fiber
$20-30
5%
TDF
$15-25
Technical Excellence
Technical Specifications & Performance Data
Production Line Specifications
| Processing Capacity | 1-5 tons/hour (customizable) |
|---|---|
| Final Product Size | 10-50 mesh (adjustable) |
| Tire Input Types | Car, truck, OTR, motorcycle |
| Power Consumption | 150-400 kW (capacity dependent) |
| Installation Area | 2000-5000 m² (layout dependent) |
| Automation Level | Fully automatic with PLC control |
| Steel Wire Purity | ≥99.8% |
| Environmental Impact | Zero secondary pollution |
Performance Metrics
Recycling Efficiency 99.8%
Steel Wire Separation 99.8%
Energy Efficiency 95%
Uptime Reliability 98%
ROI Analysis
Payback Period: 12-18 months
Annual ROI: 65-85%
Operating Margin: 40-55%
Global Success Stories
Proven results across 20+ countries worldwide
Southeast Asia Project
5 T/H production line processing 40,000 tires annually
$2.8M
Annual Revenue
European Facility
3 T/H line specializing in premium rubber powder
€1.9M
Annual Revenue
Middle East Operation
1 T/H compact line for local tire processing
$850K
Annual Revenue
Complete Support
Value-Added Services & Lifetime Support
From initial consultation to ongoing maintenance, we provide comprehensive support to ensure your success.
Plant Design & Layout
Custom plant design optimized for your site conditions and production requirements.
Installation & Commissioning
Professional installation team ensures proper setup and optimal performance from day one.
Training & Certification
Comprehensive operator training and safety certification for your technical team.
Lifetime Technical Support
24/7 technical support, remote diagnostics, and preventive maintenance programs.
Additional Value Services
Customized production line configuration
Business plan development assistance
Market analysis and product sales support
Financing and leasing options available
Spare parts inventory management
2-5
Year Warranty
24/7
Technical Support
Ready to Start Your Tire Recycling Business?
Get a customized quote for your waste tire recycling production line. Choose from 1T/H, 3T/H, or 5T/H capacity options with complete plant layout design.
1 T/H
Small Scale Line
Perfect for startup operations and local tire processing
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Most Popular
3 T/H
Medium Scale Line
Optimal balance of capacity and investment for growing businesses
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5 T/H
Industrial Scale Line
High-capacity solution for large-scale commercial operations
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Get a customized proposal with technical specifications, pricing, and ROI analysis
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Project Requirements & Questions
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Thank you for your interest in our waste tire recycling solutions. Our technical team will prepare a detailed quote with plant layout and contact you within 24 hours.
For urgent inquiries, please call us directly or send an email.
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Email: info@reparecycling.com